23 August 2014

Motor starter capacitor components

Recently I determined that the failure of my powered garage door opener was as a result of a failed motor starter capacitor. This was easy to troubleshoot since smoke was coming out the bottom of the capacitor.

I was able to buy a replacement capacitor on eBay for $9.50 landed at my home. The garage door opener now works perfectly.

In an idle moment I disassembled the failed capacitor to see 'what made it tick'. As the pictures below show,  it is a regular waxed paper dielectric capacitor. I identified the failed area as an area where the paper was completely dry. Exactly why that section was dry remains an open question.

The capacitor is made up of 2 plates of dimensions 22 inches long by 2 inches wide and made of a thin conducting material with a rough surface. I understand that the roughness increases the surface area and thus the capacitance. We all understand how this works as a capacitor...

What is a mystery to me is the inclusion of a 3rd conductor made of the same material as the two plates. This piece is 48 inches long by 2 inches wide and appears to be overlapped by a few inches with one of the two plates. In other words in electrical contact with one of the plates.

Thus one plate has a  much larger surface area (I believe) than the other.

A Google search did not reveal the answer to me.

What purpose would that 3rd conductor fill?

Does anyone know the answer?

Outer protective sheath with specifications.

Removed inner components still rolled up

The two plates showing wire connecting points. The mystery 3rd element and the waxed paper dielectric.

Installed replacement starter capacitor bought on eBay




29 July 2014

Adventure Radio Society Flight of the Bumblebees 2014

I operated in this fun event which is sponsored by the Adventure Radio Society and known as the 'Flight of the Bumblebees'. This year I was Bumblebee #94.

http://arsqrp.blogspot.com/

This is a 4 hour event where QRP stations operate from the field for a period of 4 hours. The operating time this year being Sunday July 27th from 1pm - 5pm eastern.

I set up in a lovely spot overlooking Lake Jordan which is about 20 minutes from our home. Using my trusty Norcal 40A and an End-Fed Halfwave. The weather was hot and humid but with a slight breeze.

Band conditions were terrible (to use an understatement). There were a number of stations that I copied that could not copy me. There was a period of an hour in the middle of the contest where I failed to make a contact hi! I know that Paul AA4XX who was operating from Topsail Island NC experienced the same poor band conditions.

Always an enjoyable event and a nice chance to get out into the woods.

Lets hope the Skeeter Contest in August will see better condx.




26 July 2014

Excalibur 2 Project. Final Takedown.

Today was a good day at Excalibur 2. The weather was hot and steamy!





  1. Roof Shingles removed to the dump site.
  2. Rood trusses dismantled.
  3. Wall Framing taken down.
  4. Flooring removed.



Next Steps:
  1. Lift the Floor Frame.
  2. Remove the foundation concrete blocks.
  3. Install the black plastic sheeting.



Framing 


Floor Frame. Not much of the insulation has survived. Why? Was it carted off by critters?



20 July 2014

Excalibur 2 Project. Shack Rebuild Procedure

PROCEDURE FOR REBUILD OF THE EXCALIBUR SHACK (Known as EXCALIBUR 2)

I thought that this information would add huge value to the Knightlites archives and body of knowledge. After all, Amateur Radio covers not only radio, but a huge range of allied disciplines including the all important construction of the radio shack.

This information was compiled by Sir Marty W4MY. Marty has great experience in construction. The Knightlites have a fantastic range of experiences to draw on. Here is one very practical example. Thanks Sir Marty!

At this stage the shack has been disassembled down to the floor frame. This frame currently sits on concrete blocks a few inches above the ground. The timber used for the floor frame is pressure treated timber.

The original Excalibur 1 shack was a kit purchased from one of the hardware stores in the area and really intended as a garden shed. The aim now is to rebuild the shack and to make it more comfortable for the anticipated many amateur radio operations. Also to ensure that the shack will withstand the test of time.

Herewith the procedure from Sir Marty (format editions and small clarifications by N4HAY).

The rise of EXCALIBUR 2. Shack Rebuild Procedure

1.      Lift the floor off its present location and add an additional course of blocks to make the floor clear the ground by 6 inches.

2.      Put a single piece of 6 mil plastic sheet directly on the ground under the block stack.  If a single sheet is not possible, overlap the seams by12 inches.  

3.      Place rolled batten insulation and staple between the floor joists with the paper side facing the ground.  

4.      Install steel flashing between the top course of blocks and lowest part of the wood floor. This is for termite protection.  It comes in 6 inch wide strips about 30 gauge thick (1/16" approx).  It can be nailed to the bottom of the floor in the area where it will rest on the top course of concrete block.  

5.      Level is very important. Rig a simple "hydraulic" level to do this.  You need a bucket of water and about 20 feet of clear fish tank tubing.  

6.      Install the sub floor. This must be 5/8" C-D plywood with the "C" side facing up.  

7.      Place roofing tar paper sheet on top, overlapping about 6" and sealing with general purpose "roofing tar" commonly dispensed in a caulk tube. 

8.      Frame the walls, door, and windows on top of the sub floor.  

9.      Place OSB board on the outside of the wall framework.  

10.   Frame roof and ceiling.  Use 1/2" plywood on roof, not OSB.  

11.   Do not sheet ceiling or soffits at this time.  

12.   Install ridge vent, tar paper, drip edge and shingles on roof.  

13.   Structure is now "dried in"

14.   Install Owens Corning 1/2" foam board on top of OSB walls,

15.   Wrap entire four walls with Tyvek vapor barrier.  

16.   Cut out windows and door openings.  

17.   Seal edges of Tyvek with construction adhesive. 

18.   Install finish floor on top of tar paper with 1/2" "Pressboard". Not OSB

19.   Sheet facia and soffits and install soffit vents. 

20.   Install electrical wiring.   

21.   Install batt insulation on walls between the studs, paper side facing inside.  

22.   Install batt insulation between ceiling rafters with paper side facing down. 

23.   Sheet interior walls and ceiling with 3/8" drywall.  

24.   Finish interior drywall and seal.  

25.   Install siding to exterior walls,

26.   Paint/finish as required.  

27.   Finish floor (Linoleum suggested) 

28.   Hang windows and doors

29.   Finish interior trim.  

30.   Paint inside. 

31.   Move/Build furniture 

32.   Knightlights enjoy!


13 July 2014

Excalibur 2 Project. Roof removed.

The roof has now been removed.

Thank you to the man (or woman) who invented the crow bar...

Next step will be to clean up and remove the roof trusses.

Phew this was good exercise!

Tools for the job. QROO, QRO, QRP, QRPp 


Hurricane!

Field Day 2014

The Knightlites (www.knightlites.org) field day operation this year was superb. Everything about the event was pure enjoyment. Thank you to all who contributed to make this the best ham radio event I have ever experienced!

Thank you.

Here below enjoy the details and some pics.

BACKGROUND
Dates:   06/28/2014 - 06/29/2014
Times; 1800 UTC Saturday through to 2059 UTC Sunday
Location:  35.631, -78.692. Horse Pastures at the farm of Paul AA4XX
WX:  Mild and Dry. Excellent
Propagation:  (ARLP026), Solar Flux 100,105. A Index 8,12. 10m and 6m bands did not open

LOGGING SOFTWARE:  N1MM used by all stations.

OPERATORS:
Sirs:
       AA4XX      Paul
      W4MY        Marty
      WD4NAL   Julius
      WA4GIR     Joe
      N3GO         Gary
      WF4I          Derek
      KD4PBJ     Chris
      TBD            Alex (Harmonic of Sir Chris)
      AB4PP        JP
      N4HAY      Dick
      KC4PHJ     Alex
      WN4OFT   John

VISITORS:
Sirs:
       KK4BVN Dan
       W4USR    Dennis
       Chris, harmonic of Sir JP's AB4PP
       Ty, harmonic of Chris and sub harmonic of  AB4PP
       Brian friend of Chris
       AJ4MJ     Justin and harmonic Lizzie
       W4VOC  Doug (Whiskey 4 Voice of Carolina)
        K4PHS   Pete

Ladies:
        Kim (Marty's XYL) and Kim's friend, Tina

RESULTS:






OPERATING CONDITIONS



BANDPASS FILTERS: Reference http://www.kitsandparts.com/W3NQN_May_June_1998_QST.pdf
Used on all HF Bands

TRIPLEXER: Reference June 2010 QST by K6KV. Interfaced to the KLM 10m, 15m, 20m Yago array and to the 3 accompanying stations.

POWER
12V Battery system supplied by Solar Power. Laptops ran on inverters which were powered by the 12V Battery systems. More details as follows:
AC Delco Marine deep-cycle battery, 95 ahr reserve capacity (@20A/hr rate)
PowerFilm R-13 flexible solar "panel" providing 13mA charging at greater than 12VDC in full sun
Charge controller is a SunGuard 12V/4.5A unit
MAST
Field deployable 50ft, sectioned, Aluminum Mast from the Vietnam Era and used to deploy point to point microwave horns by the US military. More details to be provided by W4MY)


Sirs: AA4XX(Paul), KC4PHJ(Alex), N3GO(Gary), WA4GIR(Joe). Coupling to Sir Gary's FB Broadcast Band Rx Loop

Intense discussion about important matters!
Sirs: AB4PP(JP), WN4OFT(John), AA4XX(Paul), WF4I(Derek), WD4NAL(Julius), KC4PHK(Alex),  KK4BVN(Dan)

Sir Gary N3GO looking for the tuning knob

Tent City with Sir Marty W4MY's Rocket Launcher Mast. Vietnam Era.



Sir Chris (harmonic of Sir JP AB4PP) gave us a superb demo of his Drone system. Thanks Chris!
Now how can we use one to hold up a TopBand vertical?


Sir Chris with the Knights looking on as the drone sends hi def video back to earth

Sir Dennis W4USR and Sir Doug W4VOC waxiing lyrical during their visit. 

Sir Marty's Teardrop QRP accommodation and accompanying  social tent and kitchen.
We had some fantastic eyeball ragchews in this area.

Left 6M/2M tent. Center  20m, 15m stations & Right was the 10m tent.


Sir Marty's main Boma where the Indaba takes place (as we would say in Africa) 

Sir JP operating the 40m station and using the KX3. Supplied by Sir Joe K4BGG. Thanks Joe! 

CQ Field Day! Harmonic Sir Alex working FD stations under the watchful eye of Sir Chris. Well it doesn't get better than this! Chris says that Alex has been asking a lot of questions about Ham Radio since FD. WAYTAGO! 



View from the 20m position. The Argo VI paired with the KLM Yagi was a superb setup. Thanks Sir Marty and Sir Paul!

The Rocket Launcher supporting the HF, 6M and 2M antennas


Pure beauty!

Sir Marty beginning the take down. What a wonderful  set up this was!

72 de Dick N4HAY


12 July 2014

Excalibur 2 Project. Siding removed

Good progress today. All the siding is now off. Next step is to remove the roof starting with the shingles.

AA4XX at the Key!