28 November 2013

Calibrating a 1N34A diode based Peak RF Power Meter

My homebrew RF power meter has 2 inputs. 1) using a 1N4148 peak detector and 2) using a 1N34A diode as the peak detector. This second port will read RF power from approximately 20dBm - 0dBm.

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Heading
1N34A RF Power Meter Calibration
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Label
RF Power Measurements
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Date
11/27/2013.
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Acknowledgements
1.      Author : ZS6RSH.
2.      Reference: EMRFD Section 7 paragraph 7.3.
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Revision
Rev 1.
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Revision History
RF Power calibration has been done for the 1N4148 version for power measurements up to +34dBm using a DC calibration method at 7020Khz only.
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Scope
Calibrate a 1N34A peak power meter over the approximate range of +19dB maximum - 0dBm minimum. It is likely that the meter will not accurately perform below about 0 dBm. The calibration will be performed using calibrated attenuators and RF with the starting point being defined using a DC voltage near FSD.
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History
This is a homebrew RF power meter built according to EMRFD Section 7 para 7.3
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Configuration
 Refer to the test schematic below.
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Test equipment specifications
1.      Keithley model 8024B voltmeter. 20V scale.
2.      Homebrew variable voltage current limited, power supply. 1.5V – 15VDC.
3.      Connection leads. Regular leads that came with the voltmeter.
4.      Jumper leads used for the power connections.
5.      K2 QRP rig
6.      Coax connection from rig/attenuator output to power meter input
7.      Calibrated attenuators 3dB, 6dB, 10dB, 20dB. VSWR better than 1.5:1 from DC to 1GHz. Ref http://www.picotech.com/oscilloscope-accessories.html#TA050
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DUT specifications
1.      Homebrew RF power meter using a 0.1mA FSD meter.
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Workbench process
1.      Connect up the power supply and the Voltmeter set to read 3 volts
2.      Increase the voltage to 3volts.
3.      Quickly check that the meter is reading 3V at FSD
4.      If not then adjust the internal Pot until this reading is obtained.
5.      Set up the K2 connected into the Power meter.
6.      Adjust the power output of the K2 to read about 90mW
7.      Press the tune button and observe the Power meter reading.
8.      Make sure the reading is not greater than FSD.
9.      Record the reading on the ammeter. Being quick to do this reading.
10.   Insert the 3dB pad at the K2 RF output end of the coax connector (see diagram below)
11.   Quickly record the meter reading
12.   Repeat the above for the 6dB, 10dB and 20dB pads.
13.   Connect the 20dB pad in with the 3,6,10dB to try to get readings at 23,26,30dB levels. Not attainable.
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Expected Results
Expect to get linear readings down to 0dBm. 
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Uncertainties
1.      Variation in K2 power output level from one reading to the next. May be necessary to repeat the readings three times to check this.
2.      Variation in actual performance of the Power meter at RF (test frequency= 7020KHz) vs at DC.
3.      The whole procedure assumes that the attenuation pads are correctly calibrated. The spec is as above in section 10.7.
4.      I used a DC voltage to obtain a reading at 0.9mA on the power meter. There could be an error between that reading and the actual RF power output from the K2.
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Preparation
Completed
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Perform validation measurements
Validation focused on setting the K2 to read as close to 90mW as possible (ie FSD on the meter). Once the 3VDC FSD calibration had been performed I then connected the K2. Since it is a digital power setting, the closest I was able to set the rig to FSD was a meter reading of 0.9mA. I then reconnected the DC power source and adjusted it to obtain 0.9mA meter reading. This setting was at 2.84VDC. Using the formula P =Vpk^2/2R I calculated the RF power output as 81mW. This was thus the starting point for the measurements.
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Perform the full measurement plan
Performed as planned except for the validation/starting point measurements as above.  0dB, 3dB, 6dB, 10dB. 20dB attenuators were used.
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Observations
The lowest practical reading was with the 20dB pad in circuit. This measurement just moved the meter to 0.04mA which is -0.92dBm (see table below)
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Change Control
Refer above to the validation measurements change to allow for the fact that the K2 RF output could not be precisely set to 90mW FSD.
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Computation
Refer to the table below. The Meter readings were recorded against each attenuation  pad in circuit. Thus it is assumed that the Pad is correctly calibrated.
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Analysis
The graph shows a ‘knee’ around 0.25mA which would be as expected for this diode. More data points would be needed between the 10dB and 20dB marks in order to get a more accurate curve below 0.25mA
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Conclusions
The calibration was completed according to the plan, however a better calibration would be possible with a calibrated RF signal generator.
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Documentation
Completed.





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